光纤和线材应用的紫外线固化

应用领域

Phoseon的 UV LED纤维固化系统 offer many benefits for curing fiber and wire applications, including optical fiber, electrical and structural wire, and threads for smart fabrics. Phoseon offers complete UV LED systems that bring many advantages and benefits such as, fast and more consistent results around the full diameter of the fiber and wire, reduced operation costs, higher yield, and energy savings up to 70% over the more traditional UV or arc light curing.

UV LED 固化技术使用经过微调的光源和专有的光学元件，可以更好地控制过程，从而获得更优质、更稳定的整体产品。从日常家电中使用的铜线绝缘到舒适的服装材料中使用的涂层线，对涂层纤维和电线的需求量非常大，UV LED技术可以使固化过程更快、更有效地完成，并减少浪费。

光纤

Phoseon Technology’s Fiber Curing System consists of a high intensity UV LED light source, which cures the coatings protecting the glass fibers, along with a Fiber Reflector Unit (FRU) to direct the UV energy around the circumference of the fiber. The UV LED light source and FRU are enclosed in an IP52 enclosure, protecting the system from liquid spills. LED technology drastically reduces energy consumption and significantly reduces work-piece surface temperature. For applications where process monitoring is required, the FRU includes a mounting feature for an irradiance monitoring system.

电线和结构线

UV LED固化解决方案正迅速被用于金属线的固化涂层。这些涂层包括用于磁力线的电气绝缘材料和结构线的腐蚀保护。低运营成本、长寿命和低维护成本只是UV LED被选择而不是其他固化方法的几个原因。用于电线和结构线的UV LED固化使用微调的光源，可以实现更好的过程控制，从而获得更优质、更一致的整体产品。这种过程控制可以提高产量，减少制造商的废品。此外，改用UV固化涂层材料还可以消除溶剂型涂料中含有的VOCs。

智能织物

智能面料，又称智能纺织品或电子纺织品，是指嵌入特殊材料的面料，可以实现服装的新功能。智能织物的开发中嵌入了数字元件和电子元件，以及对环境或穿戴者身体做出反应的材料。这些面料针对各种应用，包括医疗、健康和运动监测，如心率、温度和呼吸频率。它们还可用于军事和工业应用，在这些应用中，位置和环境变量非常重要。

许多为智能织物应用而开发的材料都可以用UV固化。而且由于UV LED固化比传统的电弧灯或微波灯产生的热量更少，因此制造商可以在细线上涂上可能被热损坏的特殊化学品。